Splicing started with the need to make what was then referred to “adjustable buckstraps,” a type of safety lanyard for work positioning no longer used in tree care. During the early to mid 90s, tree climbing competitors were experimenting with variations of lanyards as well as rope terminations on an ever-growing variety of rope braids including 3-strand (twisted rope), 8-strand, 12-strand, and double braid. I knew it was time for someone hungry to participate in “custom rope modifications” and also knew we could find the time.
One day, in or about ’92, I took a Samson Rope splicing kit home and over the coming weeks learned to splice. We bought a large prefabricated building that would fit behind our building, had it wired for air conditioning and hired two hardworking young folks to train to splice. In the early years, we were producing approximately 30 splices per day.
Around 2000-2001 I was traveling in Europe and discovered my first “sewn rope termination” in a rock climbing shop in Munich and, once home started researching heavy-duty sewing machines. During this time I found that only 1 manufacturer in the US was practicing such terminations and they were the rope manufacturer PMI out of Georgia, producing cave and rescue products. We bought 1 (expensive!) sewing machine out of Texas and called in a very crafty and intelligent friend of mine named Michael (House) Taine to come to Greensboro, live with Anne and me, and reinvent the sewn splice for arborist ropes. Within just a few weeks House had created a sewn splice stronger than anything that Samson had ever tested in their lab in Washington state. Today, sewn splices are popular all over the world.